New Calsci windshield for R1200R

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marklawrence
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New Calsci windshield for R1200R

Post by marklawrence »

Image
Vented for minimum turbulence and back pressure
Excellent coverage of arms, sides, head
Shape designed to compliment the lines of the R
Made from 4.5mm thick (3/16") DOT certified impact resistant plastic.
Laser cut for precision aerodynamics and fit
Includes storage cover, micro-fiber cleaning towel, and mini-spray bottle of windshield cleaner.
Requires the BMW tall touring shield bracket, #71-60-7-699-573.
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Re: New Calsci windshield for R1200R

Post by deilenberger »

Mark,

Good news indeed.. but posted already by one of your customers..

http://www.r1150r.org/board/viewtopic.php?f=20&t=15223

Sounds great. The $60 trade-in... I have 3 Cee-Bailey screens, one MRA VarioScreen and one BMW screen. Do you have any preference on which one(s) you want to take on trade-in? I'd prefer to send you the VarioScreen since it's the one I had the highest hopes for and the greatest disappointment in. :cry:

Also - I'm 5'7, 27" inseam.. I'm guessing medium (I actually like air - if it's not turbulent and not pushing me off the bike..)?

And please see the other message for my other question on clearances for the bracket uprights..

Thanks, and good show. Dunno if you remember, I contacted you about a year ago asking for a shield for the R12R. Glad you got around to doing it.. :D
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Re: New Calsci windshield for R1200R

Post by DrD »

another windshield? Again? 8-[

OTOH, I might try this one, too. :D
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Re: New Calsci windshield for R1200R

Post by xprof »

Has anybody tried cutting vent holes (like in the CalSci) in the Cee Bailey to reduce the buffeting?
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Re: New Calsci windshield for R1200R

Post by deilenberger »

I don't think the holes are the entire answer.. (based on some experience..) but they might help IF you can figure out exactly where to locate them and how big to make them.

According to CalSci's website - where they talk about the design factors on their shields - the holes are there to help reduce back-pressure behind the shield (the vacuum that is formed by the shield moving through the air - just like a sailboat sail.. but I digress..) - but the overall shape of the shield is also important. The low pressure behind the shield, combined with the air passing off the top edge of the shield is what causes turbulence (vortices as they show/explain) http://www.calsci.com/motorcycleinfo/Fairing.html - I'll quote from this page: "We work very hard with the design of the shape of our windshields and the location and size of the vents to eliminate all Von Karman vortices." - and that I think is the answer.

The Cee-Bailey shields have a slight kick forwards at the top edge. I'm assuming CB did this to push the turbulence higher and above the riders head. I think it may have caused just the opposite effect - making the vacuum greater right behind the top edge and causing greater vortices to form. The taller CB shield causes much more turbulence on my head than the lower one. One would think the opposite might be true - but I think the vacuum behind the shield is greater, and the effect of the flip is greater. You probably could reduce the turbulence with holes in the shield - but it would be by trial and error, and you wouldn't know you got it "right" until you go past "right"..

I've done a lot of playing around with windshields. I have the VarioShield from MRA - which is a two-piece affair, with the top part adjustable in height. It also has a large air-passage slot between the two halves that is designed to channel air up behind the top half of the shield. In theory - this should kick any vortices up high over the riders head. It seems to do just the opposite - it makes them worse. I think it amplifies them and adds to the vortice generation. I ended up plugging up the channel with a piece of foam rubber - and the ride behind the shield improved (still awful turbulence - but not "as awful" as it had been.) Again - the top edge has a slight flip to it - which I think is a mistake... trying to push the vortices up instead of trying to avoid making them.

I also played with add-on bits - similar to a laminar lip - on the top edge of the VarioShield and a Cee-Bailey. I would form them from some Lexan I had kicking around, then fasten them with 3M super-lock stuff, and try moving them around. In no case could I get things better. Just bringing air up along the face of the shield didn't help much. It might have moved the vortices around a bit - but they were still there banging my head around.

(And another digression - back to sailboating.. the trick to setting up a mainsail correctly on a sailboat is not only the attack angle of the sail to the wind - but also the shape of the sail. Both can be adjusted. The attack angle by moving the boom which changes how the sail presents itself to the wind, the shape by stretching the foot of the sail to give it more or less "belly" and to move where the "belly" forms in the sail. The goal in doing this is to achieve a position with no vortices forming off the trailing edge of the sail. Sailers use "tells" to let them know how the sail is set - usually stands of wool thread on the rear edge of the sail and sometimes also midway in the sail.

When the sail is set correctly - the tells stream directly back off the edge of the sail or very slightly towards the inside of the sail. When it's incorrectly set - they will fall to one side or the other, or start swinging/twirling around - when vortices are formed. Vortices on a sail are bad - they slow the boat down.

What's this got to do with a shield? I'm guessing the shape of the SciCal shield is designed to work as a well shaped sailboat mainsail is.. with air flowing undisturbed off the top edge of the shield - just like the air flowing smoothly off the rear edge of a sail. I did try using "tells" on my experiements with different shields - and never was able to get them to stream smoothly off the top of a shield. I'll be interested in trying it with the CalSci one..)


I'll probably be ordering the CalSci shield today. Everything I've heard about their other shields has been positive, including some reviews from long-distance riders whose judgement I trust.

What the heck - it's just another shield to add to my collection.. :-)
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Re: New Calsci windshield for R1200R

Post by Graf »

great write up Don.....thx
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Re: New Calsci windshield for R1200R

Post by MJB »

Don

Great write up.
So another windshield....
You will have to have a garage sale soon..

Anyway, I assume that you will give us a write up after you have had it on your bike, and done a few miles.
Please let us know what you think with pictures.....

I too am looking for a windshield, and this one seems to be in the right price range and looks pretty good too.
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Re: New Calsci windshield for R1200R

Post by deilenberger »

I know my wife is gonna have something to say about this.. so far she's said 3 times "NOT another shield?!" - so you're right, a garage sale will be in order shortly.

Ordered it today, talked to Mark, will have it late next week hopefully.
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Re: New Calsci windshield for R1200R

Post by lucagoa »

Don,

as usual great post =D>
I'm looking forward to hear your impression. Calsci DID ship overseas :D ....so your impression will be more than wellcome

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Re: New Calsci windshield for R1200R

Post by Tr250Tom »

So Don, did your wife kill you or what?
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Re: New Calsci windshield for R1200R

Post by deilenberger »

Tr250Tom wrote:So Don, did your wife kill you or what?
She did make mention that I can no longer make any mention of her basket collection..

I hope to have a report on the new shield by sometime next week..
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Re: New Calsci windshield for R1200R

Post by Caroanbill »

Just ordered one - hopefully it'll be here to use on my Phillip Island Moto GP trip (yay Troy!).

Like Don, I found the information on the CalSci site convincing - nice combination of theory and praxis. Lessee how it rides.

For non-US riders, I asked about the indicator clearance (having had to enlarge the cut-outs on my Parabellum and not doing as neat a job as I'd have liked). Answer is the screen already has to clear the wide US indicators (wider coz of longer stalks, same size indicator itself), so the narrower non-US indicators should have even more clearance. Great!

Question: has anyone found a source for the rubber grommets? I have to switch mine between screens and they're starting to break up (at elast the Cee Bailey came with fresh ones). I presuem they're a standard size, but I haven't as yet found and Aussie source.
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Re: New Calsci windshield for R1200R

Post by CapeBeemer »

I think Cal Sci supplies grommets with the shield.
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Re: New Calsci windshield for R1200R

Post by deilenberger »

CapeBeemer wrote:I think Cal Sci supplies grommets with the shield.
Brian
Nope.. unless something changed.
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Re: New Calsci windshield for R1200R

Post by Motomo »

Okay Don, it's time for the report on the Calsci w/s. I have been eagerly awaiting your analysis for almost a week now and am running out of patience. :) I need to know how it works before I buy another one. I actually like the OEM touring version that you sold me. Seems to work better than the Cee Bailey w/s. The Cee Bailey (18") does something weird to the air, not sure if it's considered "turbulence" or "buffeting" but I don't like it. Knocks my helmet around too much.

Still searching for the perfect touring w/s and I need your technical expertise Don. Let's hear it!!! :D PLEASE!!
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Re: New Calsci windshield for R1200R

Post by ka5ysy »

I just ordered one... maybe I can give everybody a ride report in hurricane conditions as Louisiana seems to be in the bullseye again. This is going to be interesting for my Riders Edge students this weekend! :shock:

Report and photos asap .


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Re: New Calsci windshield for R1200R

Post by deilenberger »

mkomara wrote:Okay Don, it's time for the report on the Calsci w/s. I have been eagerly awaiting your analysis for almost a week now and am running out of patience. :) I need to know how it works before I buy another one. I actually like the OEM touring version that you sold me. Seems to work better than the Cee Bailey w/s. The Cee Bailey (18") does something weird to the air, not sure if it's considered "turbulence" or "buffeting" but I don't like it. Knocks my helmet around too much.

Still searching for the perfect touring w/s and I need your technical expertise Don. Let's hear it!!! :D PLEASE!!
OK..

It's a work in progress. I received the shield and installed it. I then took it out for a ride and wasn't satisfied with the results. I contacted Mark of CalSci, and he has been working with me to resolve the issues I had.

What I didn't like (and some of this is just personal preference)

- Barn door/sail effect. The CalSci shield is lots bigger than even the 20" Cee-Bailey. I'd noticed increased sensitivity to sidewinds, truck-blast/wake with the CB. The CalSci brought it to an uncomfortable level for me. I've been riding with it a lot actually - and have adapted to it, but at first this can be somewhat disconcerting (one of the things I love about the R is that it isn't sensitive to wind-blast..)

- Turbulence. This was what I had hoped CalSci would have eliminated. Perhaps it's me, or maybe my helmet (Schuburth C2 - which seems fine with no shield) - but I found turbulence at 70MPH and over that would blur my vision from helmet shake.

What have I been up to? Talking to Mark, and trying things on the shield. He refunded my money for the shield immediately, and then suggested if I wanted to work with him - I keep it and start modifying it. I'm game..

So far - we've enlarged the air-holes in the shield, to some good effect (but not totally eliminating the turbulence), we've moved the hole locations (taping over the great big holes I cut in the shield to try different locations.) And we're trying a different location for the holes, with a diffusing plate behind the hole. Mark has had his best success with shields where some bodywork of the bike was directly behind the holes - diffusing the air coming in and cancelling out the vacuum behind the shield (which in turn allows the air to flow smoothly off the top edge of the screen.) The instruments on the R12R are in the way for the holes to function this way - so we're trying moving the holes, and adding our own diffuser behind them.

I should have that modification completed this weekend if I don't go to Finger Lakes Rally, and be ready to report to Mark on it. Based on some playing around I did (waving of hands and stuff) - I do have good expectations for this modification.

That's why I've held off reporting. Mark has been great to work with, and I'd like to be able to report total success.

As I mentioned - perhaps it's my height/position on the bike that partly causes the problem. If I duck down 2" - my head is in clear air, but I'm barely seeing over the shield, and I prefer a bit more unobstructed vision. If I sit up 2", my head is in clearer air. Still a bit of turbulence, but not as noticeable or annoying. Other reports have been very positive (different boy shape/position/expectations.) It may be a case of slightly different designs being needed depending on your body size/shape.

Also in the plans - once the turbulence is resolved, Mark suggested I start hacking parts off the shield to see if I can minimize the sail-effect. I'll be hacking off the winglets around the bar level and then probably an inch or so off the top.. and see how that works for me.

Mark has been great to work with, patient and very involved with trying to make me the perfect shield.. so on that basis I can really recommend CalSci. My experience with several other shield makers was basically "You bought it.. see'ya.." - not the case with Mark (and one vendor got really pissed when people reported problems with their shield.)

As I've noted before - what works for one person doesn't for others. I rode in this AM with the 18" Cee-Bailey, and find (as in the past) - that it gives me a lot of air, and relatively unturbulent air (no head shake.) That same shield didn't work for you. The stock touring shield I sold you gave me turbulence (head-shaking around - and yet it works for you. The difference in body shape, riding style, and expectations will mean you will possibly have different results than I do.

So - moral is - YMMV (as may your head/body position..)
Last edited by deilenberger on Wed Aug 27, 2008 2:05 pm, edited 1 time in total.
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Re: New Calsci windshield for R1200R

Post by xprof »

Cool report, Don. I really like the experimental approach. One thing that has worked for me in the past screwing around with shields is adding SAENG swirl edging; I've got some on my current shield. Ever tried it?
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Re: New Calsci windshield for R1200R

Post by deilenberger »

xprof wrote:Cool report, Don. I really like the experimental approach. One thing that has worked for me in the past screwing around with shields is adding SAENG swirl edging; I've got some on my current shield. Ever tried it?
I do, and I did on the Cee-Bailey 20" - had no discernable effect. I could stick it on the CalSci shield, but that's sort of defeating the idea of getting laminar flow over the front/edge of the shield (the Saeng edging purposely makes eddies - vortices - in the air and tries to push them over the riders head..)
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Re: New Calsci windshield for R1200R

Post by Motomo »

Thanks Don. I appreciate your tolerance with my impatience. I really wanted to hear how it was going with that new shield.

It is strange but it almost seems like the shorter the w/s, the less my helmet gets knocked around. Of course, I'm only 5'5". Haven't tried the 20" Cee Bailey though. That may be the best way to elimate the knocking around but not sure I want to deal with the "sail" effect.

Didn't you also try the Z-technik? Am I opening a can of worms? Hope not, but I thought you were going to try one of those too. The mounting hardware was too daunting for me. I just sent it back.
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