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Rockster Luggage Rack...homemade

Posted: Wed Jan 30, 2013 8:54 am
by EvilBunnySlipper
Hello All

I've had my 2003 Rocster for just over a year now and was getting tired of always wearing a back-pack for things like my rainsuit etc. And
the back-pack I was using was not a good idea to put my laptop in as it had little padding and my laptop backpack didn't have carrying capacity.

So I decided that a topbox would be nice , I had one on my '98 F650ST and It cam in very handy at times....especially when I had to stop at the grocery store
on my way and pick up things for the wife. I started looking around for a rack/backing plate I could use on the bike but the BMW,Wunderlich ones were a
little over priced in my opinion so I set out to build my own one.

I have to mention that in no way, shape or form do I consider myself very handy with tools.....

The first thing I did was cut some 0.7inch (19mm) pipe into shorter segments...filling them with soapy water and putting it in the chest freezer...I then bend the pipe over a bigger
diameter pipe (I forgot to take pictures of this.

I then used 1inch(25mm) flat baar and made first some L-brackets to mount at the mounting points that sits halfway up the seatframe.
Then I bend a curve in some of the pipe to make the Pipe running up the seat Side fairing Curving up at the back, I used som more flat bar to make brackets that mount at the
back mount points (the ones with two holes).
I added two "lips" to this Pipe and made a some more brackets from flatbar.

I then made the actual luggage rack bit from the pipe and welded three strips of flatbar across. I then cleaned up all the welding and added body filler to the fill in the mess.
Sprayed it all black using some Rust-o-leum Primer and Paint and mounted the topbox on it.

I wanted to add Pics but I have no idea how to do that...

Re: Rockster Luggage Rack...homemade

Posted: Wed Jan 30, 2013 9:23 am
by EvilBunnySlipper

Re: Rockster Luggage Rack...homemade

Posted: Mon Feb 04, 2013 11:12 am
by riceburner
The ability to weld is sooo friggin' useful! I really REALLY ought to learn.

Re: Rockster Luggage Rack...homemade

Posted: Mon Feb 04, 2013 12:38 pm
by kirby
Alotta work!!!
Nicely done!! Thanks for sharing.
mike

Re: Rockster Luggage Rack...homemade

Posted: Thu Feb 14, 2013 10:49 am
by omg1010
riceburner wrote:The ability to weld is sooo friggin' useful! I really REALLY ought to learn.
There is a nice book available out there called "welding for dummies". I have it and it is really useful!

Brgds
Oliver

Re: Rockster Luggage Rack...homemade

Posted: Tue Feb 19, 2013 3:26 am
by ganesan8770
Excellent and innovative work Bro

Keith Ganesan from Malaysia

Re: Rockster Luggage Rack...homemade

Posted: Tue Feb 19, 2013 4:11 am
by ganesan8770
http://i259.photobucket.com/albums/hh32 ... 1361264607
http://i259.photobucket.com/albums/hh32 ... 1361264718
http://i259.photobucket.com/albums/hh32 ... 1361264741

What I did was, I bought the original bracked for the Rockster from BMW and placed a GIVI box that came with a base.
Total cost of my Top box was USD 250

Re: Rockster Luggage Rack...homemade

Posted: Tue Feb 19, 2013 4:14 am
by ganesan8770
Sorry, Bracket

Re: Rockster Luggage Rack...homemade

Posted: Tue Feb 19, 2013 4:24 am
by ganesan8770
http://i259.photobucket.com/albums/hh32 ... idenew.jpg

Side view of my bike.

Bought it new, 5 years ago. its a great bike.

I have done 54,000 Kms now.

Re: Rockster Luggage Rack...homemade

Posted: Fri Mar 08, 2013 11:10 am
by jobooth321
You do good work, man. Impressive.

:thumbs up:

Re: Rockster Luggage Rack...homemade

Posted: Wed Apr 10, 2013 12:38 am
by Grandpa ripper
Do you have any BMW shelf part numbers? Mine has the hard luggage, so I would need mods like yours. The home made one is on a different frame due to lack of luggage racks.

Many trunks available, but no aftermarket shelves that I can find.

Wow on the reflective tape!